Category Guide

Sizing Mistakes That Kill Braking Resistors

EVLINK HVH-R1402 liquid-cooled braking resistor for electric trucks and buses

When braking resistors were returned due to damage, we dismantled them for inspection; we had initially assumed this was due to a calculation error, but we often found that the calculations themselves were correct. The application of the formula U²/P…

How Braking Resistors Work in Electric Vehicles

EVLINK HVH-R1402 liquid-cooled braking resistor for electric trucks and buses

About two weeks after a project begins, we usually receive this question: “We already have a regenerative braking system, so why is there still a resistor listed in the bill of materials (BOM)?” That’s a good question. Regenerative braking does…

How Duty Cycle Determines Braking Resistor Size

Conceptual electric bus descending a winding mountain road, illustrating a braking duty-cycle application.

A customer sent us a selection table for braking resistors for variable frequency drives (VFDs) and asked: ‘Our braking power is 140 kW; which row should we choose?’ The table lists options for duty cycles of 10 per cent, 20…