APPLICATIONS | MOBILITY & INFRASTRUCTURE

Thermal Management Applications for Electric Buses, Trucks & Mining Vehicles

EVLINK electric vehicle thermal management solutions combine application-specific battery cooling, high-voltage coolant heating, electric compression and intelligent control for commercial EVs, off-highway machinery and agricultural equipment, with a separate engineering pathway for data center liquid cooling.

Choose your platform below, then review the operating challenges, recommended EVLINK scope, engineering inputs and validation considerations for that application.

6

Application pathways

4

Core product families

1

Engineering workflow

CHOOSE BY PLATFORM

Explore EVLINK Thermal Management Applications

Start with the vehicle, machine or infrastructure platform. Each page is written around buyer requirements, operating conditions, system architecture and project inputs.

Electric Buses
URBAN & INTERCITY MOBILITY

Electric Bus

Thermal solutions for route reliability, passenger comfort, overnight or opportunity charging and cold-weather operation.

Route uptime · Cabin + battery · CAN integration

Special-Purpose EVs
COMMERCIAL TRANSPORT

Electric Truck

System-level thermal management for regional, distribution and heavy-duty electric truck platforms.

Duty cycle · Fast charging · Cold start

HARSH-DUTY OFF-HIGHWAY

Electric Mining Truck

Rugged thermal architectures for sustained haul loads, regeneration, rapid charging and mine-site environments.

Haul cycle · Dust + vibration · Altitude

VARIABLE-LOAD EQUIPMENT

Construction Machinery

Explore thermal management for excavators, loaders and specialist electric machines. Evaluate working duty, available airflow, dust exposure, cooling and heating demand, installation space and vehicle interfaces for the selected configuration.

Low-speed airflow · Variable loads · Rugged interfaces

SEASONAL & FIELD EQUIPMENT

Agricultural Machinery

Season-ready thermal management for electric tractors, orchard equipment and autonomous field machines.

PTO + hydraulics · Crop debris · Seasonal storage

AI & HIGH-DENSITY COMPUTING

Data Center Liquid Cooling

Engineering support for coolant distribution, direct-to-chip loops and high-density computing thermal control.

CDU · Flow + pressure · Leak risk

BUYER DECISION FRAMEWORK

The Right Solution Starts with the Operating Requirement

Do not select a thermal product from voltage or headline power alone. EVLINK evaluates the complete application context before recommending a configuration.

01

Duty Cycle & Heat Load

Route hours, grades, payload, hydraulic or PTO work, regeneration, charging and rack density determine the thermal load.

02

Ambient & Environment

Cold starts, extreme heat, altitude, dust, crop debris, vibration, washdown and facility conditions influence design choices.

03

Thermal Scope

Define whether the project covers battery, power electronics, cabin, coolant loops, refrigeration or technology cooling systems.

04

Integration & Validation

Packaging, electrical interfaces, CAN strategy, fault handling, serviceability and the agreed test matrix must be defined early.

URBAN & INTERCITY MOBILITY

Electric Bus Thermal Management for Predictable Fleet Operation

Bus platforms combine long daily operating hours, repeated stops, passenger-comfort loads and fixed charging windows. The thermal strategy should be sized around the route, battery, charging schedule and local climate.

Relevant EVLINK scope: BTMS, high-voltage coolant heater, electric compressor, three-in-one controller and CAN integration.

electric-bus
COMMERCIAL TRANSPORT

Electric Truck Thermal Management Built Around the Transport Mission

Payload, grade, route speed, charging power, dwell time and ambient temperature all influence component sizing. The page guides engineering and purchasing teams from truck mission to thermal architecture.

Relevant EVLINK scope: Battery liquid cooling, coolant heating, active compression, power control and vehicle communication.

HARSH-DUTY OFF-HIGHWAY

Mining Vehicle Thermal Management for the Complete Haul Cycle

Loaded climbs, downhill regeneration, abrasive dust, remote service and extreme sites make a generic road-vehicle design inadequate. System definition starts with the real mine cycle and environment.

Relevant EVLINK scope: Project-sized BTMS, HV coolant heating, compression and coordinated CAN control.

Electric Mining Truck
Construction Machinery
VARIABLE-LOAD EQUIPMENT

Construction Equipment Thermal Management Beyond Drive-Only Loads

Hydraulic work, auxiliary systems, idling, restricted airflow and frequent load transitions create a duty profile that differs from road vehicles. Integration must preserve visibility, mounting and maintenance access.

Relevant EVLINK scope: Battery cooling and heating components, controllers, compressors and machine-specific interfaces.

AI & HIGH-DENSITY COMPUTING

Data Center Liquid Cooling Focused on Flow, Reliability and Integration

This application is intentionally separated from vehicle duty cycles. Buyers need clear discussion of coolant distribution, heat load, flow, pressure drop, redundancy, monitoring, water chemistry and service procedures.

Relevant EVLINK scope: Project evaluation, coolant-loop architecture and control integration; confirm equipment capabilities for the selected project.

Energy Storage
Agricultural Machinery
SEASONAL & FIELD EQUIPMENT

Agricultural Thermal Management from Preconditioning to Seasonal Storage

Agricultural machines face intense seasonal windows, low-speed work, PTO and hydraulic loads, crop debris and long storage periods. The system must support both daily field work and seasonal restart.

Relevant EVLINK scope: BTMS, coolant heater, compressor and intelligent control configured around the machine and implement duty.

APPLICATION MATRIX

Compare the Six Application Pathways

Use this matrix for first-stage navigation only. Final products and specifications require project-specific engineering review.

Application

Primary Duty

Key Environment

Relevant EVLINK Scope

Next Step

Electric Bus

Route uptime

Cabin + battery

BTMS, high-voltage coolant heater, electric compressor, thermal controller and CAN integration.

Electric Truck

Duty cycle

Fast charging

Battery liquid cooling, coolant heating, active compression, power control and vehicle communication.

Electric Mining Truck

Haul cycle

Dust + vibration

Project-sized BTMS, HV coolant heating, compression and coordinated CAN control.

Construction Machinery

Low-speed airflow

Variable loads

Battery cooling and heating components, controllers, compressors and machine-specific interfaces.

Agricultural Machinery

PTO + hydraulics

Crop debris

BTMS, coolant heater, compressor and intelligent control configured around the machine and implement duty.

Data Center Liquid Cooling

CDU

Flow + pressure

Discuss coolant-loop architecture, flow, pressure and control interfaces for the selected data center project. Confirm the proposed equipment and scope with EVLINK.

SYSTEM-LEVEL ENGINEERING

A Repeatable Method Across Different Applications

The hardware changes by platform, but the engineering logic remains consistent: define the load, architecture, interfaces and proof required for production.

01

Understand the Load

Duty cycle, battery or rack heat, charging, ambient and transient peaks.

02

Define the Loops

Cooling, heating, refrigeration, facility or vehicle interfaces and control ownership.

03

Select Components

BTMS, coolant heater, compressor and controller configuration where applicable.

04

Integrate & Validate

Mechanical, coolant, electrical, CAN, protection, diagnostics and test plan.

PRODUCT PORTFOLIO

Products That Support the Application Architecture

A product is recommended only after voltage, thermal load, coolant, interface, packaging and control requirements are confirmed.

Battery Thermal Management System

01 | Battery Thermal Management System

Battery cooling and heating support configured for the application duty and thermal target.

02 | High Voltage Coolant Heater

Controlled coolant heating for battery conditioning, cabin or related high-voltage thermal loads.

03 | Three-in-One Controller

Compact power and communication control for coordinated project architectures.

Liquid-cooled braking resistor

04 | Braking Resistor

Liquid-cooled braking resistors that absorb the energy regenerative braking cannot take on long descents — built for electric trucks and mining haul cycles.

START WITH GOOD INPUTS

Information Required Before Product Selection

The faster your team shares reliable application data, the faster EVLINK can identify technical risks, narrow the architecture and prepare a useful proposal.

ENGINEERING WORKFLOW

From Application Requirement to Production Preparation

This workflow helps OEM engineering and purchasing teams understand what happens after the first inquiry.

01

Requirements Review

Clarify platform, load, environment, interfaces and success criteria.

02

Architecture & Sizing

Define loops, components, operating modes and preliminary installation.

03

Interface Definition

Prepare mechanical, coolant, electrical, CAN or control information.

04

Prototype Integration

Support sample installation, commissioning and issue review.

05

Validation Planning

Agree test conditions, acceptance criteria, records and change control.

06

Production Preparation

Finalize approved configuration, documentation and delivery requirements.

FREQUENTLY ASKED QUESTIONS

Thermal Management Applications FAQ

Which applications does EVLINK support?

This page routes buyers to six current pathways: electric buses, electric trucks, electric mining trucks, construction machinery, agricultural machinery and data center liquid cooling. Final product suitability depends on the specific project requirements.

Is the same thermal system used for every application?

No. Duty cycle, thermal load, environment, space, coolant, voltage, communication and validation requirements differ. Components and control strategies should be configured around the application.

How do I choose between a BTMS, coolant heater, controller and electric compressor?

Start with the required cooling and heating functions and the complete thermal architecture. EVLINK can review the inputs and identify which products and interfaces are relevant.

Can EVLINK support CAN communication and custom interfaces?

CAN and interface requirements can be reviewed during project definition. Publish or promise model-specific functions only after the selected configuration and protocol are confirmed.

What is different about off-highway thermal management?

Mining, construction and agricultural machines often combine dust, debris, shock, vibration, low-speed airflow, variable loads and remote service conditions. Those factors must be included in sizing and packaging.

What information should I send with an inquiry?

Provide the platform, battery or heat-load data, voltage, duty cycle, charging or workload profile, temperature range, coolant requirements, available space, environment, communication needs, standards and timing.

Does the data center page use the same vehicle products?

Data center liquid cooling is a separate engineering pathway. The page focuses on coolant distribution, flow, pressure drop, redundancy, monitoring and maintainability. Exact EVLINK product fit must be verified before publication or quotation.

How does an electric mining truck handle braking energy on long descents?

Regenerative braking recovers the first share, but on a 10 to 15 minute descent with a high state of charge, the battery cannot take it all. A liquid-cooled braking resistor absorbs the overflow as heat. Our HVH-R1402 is rated at 140 kW continuous for 20 minutes, which covers a full loaded descent with margin.

What keeps a mining truck battery in its working temperature range?

A liquid-cooled BTMS sized to the duty cycle. The pack performs best between about 15°C and 35°C, while mine sites swing from −50°C winters to over 45°C summers. EVLINK BTMS units cover 3 to 12 kW of cooling with PTC heating for cold starts, so the pack stays in its band in both directions.

What information do you need to size a thermal system for a mining truck?

Four things: your DC bus voltage, the grade profile and descent time of your haul road, the pack capacity, and the ambient range at your site. With those, we can size the braking resistor and the BTMS together instead of guessing at each one separately. Send them through the inquiry form and we will come back with a matched proposal.

APPLICATION ENGINEERING SUPPORT

Not Sure Which Application or Product Fits Your Project?

Send the platform, battery or heat load, voltage, duty cycle, charging or workload profile, ambient conditions, coolant requirements, installation space and control needs. EVLINK engineers will help identify the right starting path.